PEEK and PAEK 3D Printing Service

PEEK & PAEK (Victrex AM200) offer significant benefits across industries including aerospace, medical, automotive, oil & gas, electronics, and space exploration. Its high performance, lightweight nature, biocompatibility, low outgassing, and chemical resistance make the PAEK family truly versatile materials for a wide range of applications, both current and emerging.

Now, it can be 3D Printed, bringing the additional benefits of design freedom, shorter lead times and no tooling costs compared to traditional injection molding and machining.

Introducing VICTREX AM 200

We offer PAEK VICTREX AM™ 200 (Polyaryletherketone), PEEK-based material, a high-performance thermoplastic renowned for its exceptional mechanical strength, thermal stability, and chemical resistance. This exciting new material is ideal for applications in the Aerospace, Medical, Automotive, Space and other high-tech industries where performance is critical.

VICTREX AM 200 and PEEK belong to the family of PAEK (polyaryletherketone) polymers. Unlike pure PEEK, which can be challenging to print due to issues like poor interlayer adhesion and delamination, VICTREX AM 200 has been specifically engineered for successful extrusion in 3D printing. This polymer retains the exceptional mechanical strength, thermal stability, and chemical resistance similar to traditional PEEK while being much more print-friendly. AM200 utilizes Victrex's advanced PEEK polymer, known for its exceptional mechanical strength nearly up to 10,000 PSI tensile strength, thermal stability, and chemical resistance. This ensures superior performance in demanding applications.

PEEK Benefits & Advantages

High Performance Material: PEEK is renowned for its exceptional mechanical strength, above 12,500 psi tensile strength, chemical resistance, and thermal stability nearly up to 300C, making it suitable for demanding applications where durability and reliability are critical.

High Thermal Stability: Suitable for applications exposed to high temperatures.
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Lightweight: Despite its strength, PEEK/PAEK is lightweight, contributing to fuel efficiency in aerospace and automotive applications while maintaining structural integrity.

Outstanding Chemical Resistance & Low Outgassing: Ideal for harsh environments requiring durable, chemical resistance, and/or restricted outgassing. Resists a wide range of chemicals, making it suitable for applications in harsh environments such as Space, Oil & Gas, Automotive and
Chemical Processing industries.

Biocompatibility: In the medical field, PEEK's biocompatibility allows for its use in implants and surgical instruments, minimizing the risk of adverse reactions and promoting healing.

Benefits Of 3D Printing vs Traditional Manufacturing: Design freedom, part count reduction, elimination of tooling costs, and reduced long lead times compared to traditional manufacturing.

Have you ever held back from using 3D printing because the available materials and printing technologies don’t meet the stringent requirements of your project? While FDM thermoplastics are versatile, certain applications demand materials with exceptional properties. It can be frustrating to know that 3D printing could offer the perfect solution for complex designs or low-volume serial production, yet limitations in material capabilities force you to compromise.

We understand this challenge and have a solution for you. Introducing our latest advancement in 3D printing capabilities: VICTREX AM™ 200, a new PAEK PEEK-based FDM thermoplastic, now available on the Stratasys Fortus F450 and F900 3D printers.

Leverage Our Expertise and Advanced Printing Services

Choosing American Additive Manufacturing means more than just accessing top-tier materials; it means leveraging our extensive experience and state-of-the-art equipment. Here’s why you should choose to partner with us:

‍Robust and Accurate Printing Capabilities: Our advanced 3D printers, including the Fortus 450mc, F900, as well as other industrial printing technologies, are known for their precision, repeatability and reliability, ensuring high-quality parts every time.

‍Cost-Effective Solutions: Avoid the high costs associated with purchasing a Stratasys validated material license for AM200 and development costs for PEAK, PEEK, PEKK, and other highly engineered polymers.

‍Experience and Investment: With our extensive experience in 3D printing and material development, we’ve fine-tuned the printing parameters to ensure the best possible outcomes for your projects. Our engineers are ready to support your specific needs.

Unlock new possibilities and enhance your 3D printing projects with our new PAEK VICTREX AM™ 200 offering, our other highly engineered materials, and our comprehensive services.

PAEK Victrex AM200 is available now. PEEK is coming soon. We are excited to announce that PEEK (Polyetheretherketone) will be available very soon, offering even greater versatility and performance for your requirements in robust applications and high-strength part requirements. Stay tuned for the upcoming release of PEEK.

PEEK Applications

Aerospace

Aircraft Components: PEEK is used in aircraft interiors for components like seat frames, brackets, and panels due to its lightweight nature and high strength-to-weight ratio, contributing to fuel efficiency and safety.

Medical

Orthopedic Implants: PEEK is widely used in orthopedic implants such as spinal fusion cages due to its biocompatibility and ability to support bone growth.

Surgical Instruments: Handles for surgical instruments benefit from PEEK's sterilizability, resistance to wear, and ability to withstand repeated sterilization processes.

Automotive

Seals and Gaskets: PEEK seals and gaskets are used in automotive applications where resistance to high temperatures, chemicals, and wear is required, such as in engines and transmissions.

Electrical Components: It is used in electrical connectors and insulators where its excellent
electrical properties, thermal stability, and resistance to automotive fluids enhance reliability and performance.

Oil & Gas

Downhole Tools: PEEK is used in downhole drilling tools for its resistance to chemicals, high temperatures, and wear, making it suitable for seals, bearings, and electrical connectors.

Valve Seats and Seals: It finds application in valves and seals for its ability to withstand harsh environments, chemicals, and pressure encountered in oil and gas operations.

Electronics

Semiconductor Manufacturing: PEEK's low outgassing properties and high purity make it suitable for use in semiconductor manufacturing equipment where contamination control is critical.

Electronic Components: It is used in connectors, sockets, and housings where electrical insulation, heat resistance, and dimensional stability are required to ensure reliable performance in electronic devices.

Space Exploration

Satellite Components: PEEK could be utilized in satellite structural elements, connectors, and insulators due to its lightweight properties, high strength-to-weight ratio, and resistance to radiation and vacuum conditions in space.

Spacecraft Interiors: It could be used for various components in spacecraft interiors requiring fire resistance, chemical resistance, and low outgassing properties to maintain safety and performance in space environments.